Poinciana High School

1. Describe the overview of engine mechanical testing.
2. Isolate engine noises and vibrations.
3. Evaluate the results of engine vacuum tests.
4. Tasksheet A8002 (9.02, Perform engine absolute manifold pressure tests (vacuum/boost); document results. P2)
5. Evaluate the results of cylinder power balance tests.
6. Tasksheet A8003 (9.03, Perform cylinder power balance test; document results. P2)
7. Evaluate the results of cylinder cranking compression tests.
8. Tasksheet A8004 (9.04, Perform cylinder cranking and running compression tests; document results. P2)
9. Evaluate the results of cylinder leakage tests.
10. Tasksheet A8005 (9.05, Perform cylinder leakage test; document results. P2)

1. Describe electrical switches.
2. Describe circuit protection devices.
3. Describe the operation of relays and solenoids.
4. Describe the basic operation of motors and transformers.
5. Describe the common types of resistors.
6. Describe wire.
7. Describe wire harnesses.
8. Tasksheet A6011 (5.11, Identify electrical/electronic system components and configuration. P1)
9. Use wiring diagrams to trace circuits.
10. Tasksheet A6003 (5.03, Use wiring diagrams to trace electrical/electronic circuits. P1)
11. Replace wire terminals.
12. Tasksheet A6010 (5.10, Repair and/or replace connectors, terminal ends, and wiring of electrical/electronic systems (including solder repair) P1)
13. Perform solder repairs.

1. Describe basic meter info.
2. Describe basic meter layout and ranges.
3. Describe special meter settings probing techniques.
4. Describe how to measure volts, amps, and ohms.
5. Tasksheet A6004 (5.04, Demonstrate proper use of a digital multi-meter (DMM) when measuring source voltage, voltage drop (including grounds), current flow, and resistance. P1
6. Perform available voltage and voltage drop measurements.
7. Perform resistance measurements.
8. Perform current measurements.
9. Perform series circuit measurements.
10. Perform parallel circuit measurements.
11. Perform series-parallel circuit measurements.
12. Perform measurements on variable resistors.
13. Describe electrical circuit testing.
14. Perform voltage and voltage drop measurements.
15. Locate opens, shorts, grounds, and high resistance.
16. Tasksheet A6005 (5.05, Demonstrate knowledge of the causes and effects from shorts, grounds, opens, and resistance problems in electrical/electronic circuits. P1)
17. Test circuits with a test light and fused jumper wire.
18. Tasksheet A6006 (5.06, Use a test light to check operation of electrical circuits. P2)
19. Tasksheet A6007 (5.07, Use fused jumper wires to check operation of electrical circuits.P2
20. Test circuit protection devices, switches, and relays.
21. Tasksheet A6009 (5.09, Inspect and test fusible links, circuit breakers, and fuses; determine necessary action. P1)

1. Describe basic battery construction and operation.
2. Describe basic types of batteries.
3. Describe battery configurations, terminals, and cables.
4. Describe battery ratings and the charge-discharge cycle.
5. Describe conditions that shorten/lengthen the life of a battery.
6. Describe the purpose and types of battery maintenance.
7. Inspect, clean, fill, and replace the battery and cables.
8. Tasksheet A6015 (5.16, Inspect and clean battery; fill battery cells; check battery cables, connectors, clamps, and hold-downs. P1)
9. Perform battery charging and jump-starting.
10. Tasksheet A6016 (5.17, Perform slow/fast battery charge according to manufacturer’s recommendations. P1)
11. Tasksheet A6017 (5.18, Jump-start vehicle using jumper cables and a booster battery or an auxiliary power supply. P1)
12. Perform battery state of charge and specific gravity tests.
13. Tasksheet A6012 (5.13, Perform battery state-of-charge test; determine necessary action.P1
14. Perform battery capacity tests.
15. Tasksheet A6013 (5.14, Confirm proper battery capacity for vehicle application; perform battery capacity and load test; determine necessary action. P1)
16. Tasksheet A6020 (5.21, Identify hybrid vehicle auxiliary (12v) battery service, repair and test procedures. P2)
17. Maintain and restore electronic memories.
18. Tasksheet A6014 (5.15, Maintain or restore electronic memory functions. P1)
19. Tasksheet A6019 (5.20, Identify electrical/electronic modules, security systems, radios, and other accessories that require re-initialization or code entry after reconnecting vehicle battery. P1)
20. Measure parasitic draw.
21. Tasksheet A6008 (5.08, Measure key-off battery drain (parasitic draw). P1)

1. Describe starting system fundamentals.
2. Describe starter motor construction.
3. Describe starter motor engagement.
4. Describe armature and starter drive operation.
5. Describe the function of the starter pinion and overrunning clutch.
6. Describe starter solenoid operation.
7. Describe starter control circuit.
8. Test starter high-current circuit voltage drop.
9. Tasksheet A6021 (5.22, Perform starter current draw tests; determine necessary action. P1)
10. Test starter control circuit voltage drop.
11. Tasksheet A6022 (5.23, Perform starter circuit voltage drop tests; determine necessary action. P1)
12. Tasksheet A6025 (5.26, Inspect and test switches, connectors, and wires of starter control circuits; determine necessary action. P2)
13. Test starter relays and solenoids.
14. Tasksheet A6023 (5.24, Inspect and test starter relays and solenoids; determine necessary action. P2)
15. Remove and install a starter.
16. Tasksheet A6024 (5.25, Remove and install starter in a vehicle. P1)
17. Describe idle stop-start stop system operation.
18. Tasksheet A6026 (5.27, Demonstrate knowledge of an automatic idle-stop/start-stop system. P3)
19. Describe charging system operation.
20. Describe the rotor, slip ring, and brushes.
21. Describe the stator, end frames, fan, and pulley.
22. Describe rectification.
23. Describe voltage regulation.
24. Perform a charging system output test.
25. Tasksheet A6027 (5.28, Perform charging system output test; determine necessary action. P1)
26. Perform charging system circuit voltage and voltage drop tests.
27. Tasksheet A6030 (5.31, Perform charging circuit voltage drop test; determine necessary action.P2)
28. Replace alternator.
29. Tasksheet A6029 (5.30, Remove, inspect, and/or replace generator (alternator). P2)

1. Describe the purpose of the lighting system.
2. Describe the types of lights.
3. Describe light bulb configurations.
4. Describe park, tail, marker, and license lights.
5. Describe driving, fog, and cornering lights.
6. Describe brake and back up lights.
7. Describe turn signal and hazard lights.
8. Describe headlights and head light systems.
9. Describe lighting system testing and precautions.
10. Tasksheet A6033 (5.34, Identify system voltage and safety precautions associated with high-intensity discharge headlights. P2)
11. Perform peripheral lighting service.
12. Tasksheet A6031 (5.32, Inspect interior and exterior lamps and sockets including headlights and auxiliary lights (fog lights/driving lights); replace as needed. P1)
13. Perform headlight service.
14. Tasksheet A6032 (5.33, Aim headlights. P2)

1. Describe the reasons for vehicle networks.
2. Describe the types of vehicle networks.
3. Use scan tool to check for module communication and software updates.
4. 12, Retrieve and record diagnostic trouble codes, OBD monitor status, and freeze frame data; clear codes when applicable.
5. Test electric motor circuits.
6. Test power door locks and remove door panels.
7. Tasksheet A6035 (5.36, Remove and reinstall door panel. P1)
8. Describe the operation of keyless entry/remote start systems.
9. Tasksheet A6036 (5.37, Describe the operation of keyless entry/remote-start systems. P3)
10. Test horn systems.
11. Test wiper and washer systems.
12. Tasksheet A6038 (5.39, Verify windshield wiper and washer operation, replace wiper blades. P1)
13. Describe supplemental restraint systems and how to disable-enable them.
14. Tasksheet A4002
15. Tasksheet A6034 (5.35, Disable and enable supplemental restraint system (SRS); verify indicator lamp operation. P1)

Additional Tasks

1. Tasksheet A6037 (5.38, Verify operation of instrument panel gauges and warning /indicator lights; reset maintenance indicators. P1)
2. Tasksheet A6028 (5.29 Inspect, adjust, and/or replace generator (alternator) drive belts, check pulleys, and tensioners for wear; check pulley and belt alignment. P1)
3. Tasksheet A6018 (5.19 Identify safety precautions for high voltage systems on electric, hybrid-electric, and diesel vehicles. P2)

The following is the student training plan and outline of progression. Most all assignments will be followed in this exact order. The goal of this plan is for all Level 4 students to build on their foundation with regards to the automobile repair profession. This will give you a well-rounded rigorous experience and help you on the path to student certification and the ultimate path to the automobile service industry.

The following is the order of instruction using ASE standards.  This course of instruction covers 100% all ASE, P1, P2 and P3 standards and all supplemental standards are covered

Demonstrate knowledge and application of standards 7.01-7.39, 5.01-5.39 and 6.01-6.46 from previous years or complete the proper coursework and certifications.

Work on customers vehicles and determine the 3C’s for each issue presented. Be proficient in the repair process of the vehicle with and without instructor supervision and complete the following course and obtain a certification in Automotive HVAC.  Optional goal is to obtain a HFC 609 license.

After completion of HVAC we will work on engine performance.

1. Describe the history of air conditioning and the required licensure.
2. Tasksheet A7002 (8.02, Identify heating, ventilation and air conditioning (HVAC) components and configuration.P1)
3. Explain the physics that allow air conditioning.
4. Explain the qualities of refrigerant and the refrigerant cycle.
5. Explain the main air-conditioning components and their operation.
6. Explain the types of refrigerant and refrigerant oils.
7. Describe the heating and ventilation system operation.
8. Describe the operation of the defroster and blower motor operation.
9. Performance test and check HVAC system.
10. Tasksheet A7003 (8.04, Inspect and replace A/C compressor drive belts, pulleys, and tensioners; visually inspect A/C components for signs of leaks; determine necessary action. P1)
11. Tasksheet A7005 (8.06, Inspect A/C condenser for airflow restrictions; determine necessary action. P1)
12. Tasksheet A7007 (8.08, Inspect A/C-heater ducts, doors, hoses, cabin filters and outlets; determine necessary action.P1)
13. Tasksheet A7008 (8.09, Identify the source of A/C system odors. P2)
14. Describe hybrid and electric vehicle service precautions, ppe, and tools.
15. Tasksheet A7004 (8.05, Identify hybrid vehicle A/C system electrical circuits and service/safety precautions. P2)
16. Service coolant hoses.
17. Tasksheet A7006 (8.07, Inspect engine cooling and heater system hoses and pipes; determine necessary action. P1)

1. Demonstrate knowledge of heat engines.
2. Demonstrate knowledge of the physics of engine operation.
3. Demonstrate knowledge of force, work, and power.
4. Demonstrate knowledge of four-stroke engine arrangement, operation, and measurement.
5. Demonstrate knowledge of spark-ignition engine components.
6. Tasksheet A1009 (4.10, Identify components of the cylinder head and valve train.P1)
7. Demonstrate knowledge of two-stroke and rotary engine operation.

1. Describe the functions of lubricating oil.
2. Describe the common types of oil and their additives.
3. Identify and describe lubrication system components.
4. Describe oil-certifying bodies and their rating standards.
5. Describe oil indicators and warning systems.
6. Identify and describe the types of lubrication systems.

1. Checking oil level and condition
2. Changing engine oil.
3. Tasksheet A1014 (4.15, Perform engine oil and filter change; use proper fluid type per manufacturer specification; reset maintenance reminder as require. P1)
4. Diagnose engine lubrication system issues.

1. Demonstrate knowledge of heat engines.
2. Demonstrate knowledge of the physics of engine operation.
3. Demonstrate knowledge of force, work, and power.
4. Demonstrate knowledge of four-stroke engine arrangement, operation, and measurement.
5. Demonstrate knowledge of spark-ignition engine components.
6. Tasksheet A1009 (4.10, Identify components of the cylinder head and valve train.P1)
7. Demonstrate knowledge of two-stroke and rotary engine operation.

1. Describe the overview of engine mechanical testing.
2. Isolate engine noises and vibrations.
3. Evaluate the results of engine vacuum tests.
4. Tasksheet A8002 (9.02, Perform engine absolute manifold pressure tests (vacuum/boost); document results. P2)
5. Evaluate the results of cylinder power balance tests.
6. Tasksheet A8003 (9.03, Perform cylinder power balance test; document results. P2)
7. Evaluate the results of cylinder cranking compression tests.
8. Tasksheet A8004 (9.04, Perform cylinder cranking and running compression tests; document results. P2)
9. Evaluate the results of cylinder leakage tests.
10. Tasksheet A8005 (9.05, Perform cylinder leakage test; document results. P2)

1. Describe the functions of lubricating oil.
2. Describe the common types of oil and their additives.
3. Identify and describe lubrication system components.
4. Describe oil-certifying bodies and their rating standards.
5. Describe oil indicators and warning systems.
6. Identify and describe the types of lubrication systems.

1. Checking oil level and condition
2. Changing engine oil.
3. Tasksheet A1014 (4.15, Perform engine oil and filter change; use proper fluid type per manufacturer specification; reset maintenance reminder as require. P1)
4. Diagnose engine lubrication system issues.

1. Describe the methods of heat transfer, cooling system configurations, and their operation.
2. Describe engine coolant and its required properties.
3. Describe coolant flow in engines.
4. Describe the radiator and its associated components.
5. Describe the operation of the thermostat and water pump.
6. Describe the operation of cooling fans.
7. Describe hoses, belts, and tensioners.
8. Describe miscellaneous cooling system components.
9. Tasksheet A1015 (4.16, Identify components of the lubrication and cooling systems. P1)

1. Test engine coolant.
2. Service engine coolant.
3. Tasksheet A1013 (4.14Inspect and test coolant; drain and recover coolant; flush and refill cooling system; use proper fluid type per manufacturer specification; bleed air as required. P1)
4. Service drive belts.
5. Tasksheet A1011 (4.12, Inspect, replace, and/or adjust drive belts, tensioners, and pulleys; check pulley and belt alignment P1)
6. Tasksheet A4008 (6.09, Remove, inspect, replace, and/or adjust power steering pump drive belt. P1)
7. Tasksheet A6028 (5.29, Inspect, adjust, and/or replace generator (alternator) drive belts, check pulleys, and tensioners for wear; check pulley and belt alignment. P1)
8. Service coolant hoses.
9. Tasksheet A7006 (8.07, Inspect engine cooling and heater system hoses and pipes; determine necessary action. P1)
10. Service thermostat and bypass
11. Tasksheet A1012 (4.13, Remove, inspect, and replace thermostat and gasket/seal. P1)
12. Service fan, clutch, shroud, and water pump.
13. Diagnose cooling system performance.
14. Diagnose cooling system leaks and verify engine operating temperature.
15. Tasksheet A1010 (4.11, Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, heater core, and galley plugs; determine necessary action. P1)
16. Tasksheet A8006 (9.06, Verify engine operating temperature. P1)

1. Perform ignition system maintenance.
2. Tasksheet A8007 (9.07, Remove and replace spark plugs; inspect secondary ignition components for wear and damage. P1)
3. Retrieve and record diagnostic trouble codes (DTC), OBD monitor status, and freeze frame data; clear codes when applicable.
4. Tasksheet A8008 (9.08, Retrieve and record diagnostic trouble codes (DTC), OBD monitor status, and freeze frame data; clear codes when applicable. P1)
5. Tasksheet A8009 (9.09, Describe the use of the OBD monitors for repair verification. P1)
6. Fuel System
7. Tasksheet A8010 (9.10, Replace fuel filter(s) where applicable. P2)
8. Air Filter
9. Tasksheet A8011 (9.11, Inspect, service or replace air filters, filter housings, and intake duct work. P1)
10. Tasksheet A8015 (9.15, Inspect, test, and service positive crankcase ventilation (PCV) filter/breather, valve, tubes, orifices, and hoses; perform necessary action. P2)
11. Exhaust system
12. Tasksheet A8012 (9.12, Inspect integrity of the exhaust manifold, exhaust pipes, muffler(s), catalytic converter(s), resonator(s), tail pipe(s), and heat shields; determine necessary action.P1)
13. Tasksheet A8013 (9.13, Inspect condition of exhaust system hangers, brackets, clamps, and heat shields; determine necessary action. P1)
14. Tasksheet A8014 (9.14, Check and refill diesel exhaust fluid (DEF). P2) REQUIRES DIESEL

This program is open to all students who have an interest in the automotive industry. You must first make an appointment with your councilor to discuss entering the automotive program. It is also recommended to talk to the college and career support staff prior to enrolling on this pathway.

U.S. Bureau of Statistics “Automotive Industry”

Pay

The median annual wage for automotive service technicians is $36,610. Master Technicians can earn $90,000 annual after several years in the automotive field.

Job Outlook

Employment of automotive service technicians and mechanics is projected to grow 9 percent from 2012 to 2022, about as fast as the average for all occupations. Job opportunities for qualified jobseekers are very good.

Job Prospects

Jobseekers that have completed formal postsecondary training program enjoy the best job prospects. Those without formal automotive training are likely to face strong competition for entry-level jobs.

This program offers Student level ASE (Automotive Service Excellence) certifications following the MLR ( maintenance and light repair) career path.

Randall Beeken: Instructor

ASE Certification Status

Beeken, Randall

ASE ID: ASE-5356-7415

This individual currently has the ASE certification status shown below:

Current ASE Designations

Certificates

Maintenance and Light Repair Technician

Automobile Technician

ASE Certification Details

G1R Auto Maintenance and Light Repair 06/30/2026 Current

A4R Suspension & Steering Recert 12/31/2024 Current

A5R Brakes Recert 12/31/2024 Current

A6R Electrical/Electronic Systems Recert 12/31/2024 Current

A8R Engine Performance Recert 12/31/2024 Current

Overall objective: To prepare the student for a successful career in the automobile service industry. To give the student the basis and knowledge to build on when beginning a career directly from the high school classroom or to prepare the student to be successful in post-secondary automotive training.

The progression of areas studied was developed by ASE and with the assistance of our industry partners. The industry partners had input to the progression of study, to best prepare the student for the real-world expectations and the level of competency required to begin a career directly from high school.

Level 1: The basics of the industry and automobiles in general. Employability skills. How to identify components of the vehicle and what tools could be used to repair those components. Every year we pick a certification area to study to begin the journey to a successful career.

Level 2: We will build on what you learned the previous year. We will review safety and employability skills. Then we will begin on a new area to study. By the end of the second year you should have completed 2 ASE certifications at minimum.

Level 3: Things are getting serious now! We will spend almost the entire year working on and earning the ASE 6 Electrical certification. This will be the most important certification you will have. Electrification and electronics is the direction the industry is headed. You will need a good basis and foundation here to be successful.

Level 4: We will work to hone your skills and work on certifications of your choice and interest. By this point you should already have ASE 4, ASE 5, ASE 6 certifications.

The following is the student training plan and outline of progression. Most all assignments will be followed in this exact order. The goal of this plan is for all Level 1 students to have a good foundation with regards to the automobile repair profession. This will give you a well-rounded rigorous experience and help you on the path to student certification and the ultimate path to the automobile service industry.

The following is the order of instruction using ASE standards.  This course of instruction covers 100% all ASE, P1, P2 and P3 standards and all supplemental standards are covered

1. Outline the history of the automobile.
2. Describe the careers in the automotive service sector.
3. Describe each type of repair facility
4. Describe the importance of automotive industry certification and ongoing training.

1. Identify vehicle body types and their characteristics.
2. List the functions of common vehicle systems and describe general vehicle operation.
3. Describe drivetrain layouts and their major components.
4. Describe torque and identify engine configurations.

1. Adhere to workplace safety guidelines. 01, 1.09, 1.15
2. Locate shop safety features and equipment. 11, 1.14
3. Prevent fires and operate fire safety equipment. 12, 1.13
4. Research material data using safety data sheets (SDS). 25
5. Work near hazardous on-vehicle systems. 22, 1.24
6. Tasksheet A1007Assignment (4.07, Identify service precautions related to service of the internal combustion engine of a hybrid vehicle. P2)
7. Tasksheet A6018Assignment (5.19 Identify safety precautions for high voltage systems on electric, hybrid-electric, and diesel vehicles. P2)
8. Pass the safety test with a score of 90% or better
9. Federal right to know law

1. Utilize information systems.
2. Tasksheet A1001 (4.01, Research vehicle service information, including fluid type, vehicle service history, service precautions, and technical service bulletins. P1)
3. Identify vehicle information. 05
4. Complete a repair order. 01, 3.04, 3.05
5. Explain strategy-based diagnosis and the 3 C’s. 04
6. Fill out repair order 06

1. Identify basic hand tool safety 06, 2.01
2. Identify basic wrenches and sockets.
3. Identify other basic hand tools.
4. Identify basic hammers and struck tools.
5. Identify basic taps, dies, and specialty tools.
6. Measure precisely using measuring tools. 04
7. Measure precisely using other measuring tools. 02
8. Tasksheet A1008 (4.08, Adjust valves (mechanical or hydraulic lifters.) P3)

1. Identify and safely operate battery charging and jump-starting equipment.
2. Identify and safely operate air tools.
3. Use cutting and grinding tools
4. Perform a solder repair
5. Operate cleaning equipment.

1. Identify and inspect threaded fasteners.
2. Identify non-threaded fasteners.
3. Replace threaded fasteners.
4. Repair damaged fastener threads.
5. Tasksheet A1006 (4.06, Perform common fastener and thread repair, to include: remove broken bolt, restore internal and external threads, and repair internal threads with thread insert. P1)

1. Prepare vehicle for service, and return to customer. 03, 3.16
2. Operate jacks, engine hoists, and stands. 07
3. Operate hoists and describe use of inspection pits. 08

1. Perform in-vehicle inspection.
2. Tasksheet A1002 (4.02, Verify operation of the instrument panel engine warning indicators. P1)
3. Tasksheet A6037 (5.38,Verify operation of instrument panel gauges and warning /indicator lights; reset maintenance indicators. P1)
4. Perform fluid inspection.
5. Tasksheet A2004
6. Tasksheet A4005
7. Tasksheet A8014
8. Perform belt, hose, and air filter/cabin air filter inspection.
9. Tasksheet A8011
10. Perform under-vehicle inspection.
11. Tasksheet A1003 (4.03, Inspect engine assembly for fuel, oil, coolant, and other leaks; determine necessary action. P1)
12. Tasksheet A1004 (4.04, Install engine covers using gaskets, seals and sealers as required. P1)
13. Tasksheet A3011
14. Perform exterior vehicle inspection.

1. Demonstrate active listening skills
2. Demonstrate effective speaking skills.
3. Demonstrate employability skills.
4. Demonstrate effective reading and researching skills.
5. Demonstrate effective writing skills.

This is the end of basic automotive instruction for the first year, once we reach this point we will work in the shop and complete the following tasks:

1. Fill out a repair order.
2. Research vehicle information
3. Determine the 3c’s
4. Inspect vehicle and adjust or repair properly for the following problems
5. Loose / worn drive belts Tasksheet A1011 (4.12 Inspect, replace, and/or adjust drive belts, tensioners, and pulleys; check pulley and belt alignment        P1)        
6. Cooling system leak / overheating Tasksheet A1010 (4.11, Perform cooling system pressure and dye tests to identify leaks; check coolant condition and level; inspect and test radiator, pressure cap, coolant recovery tank, heater core, and galley plugs; determine necessary action.              P1)

On a cylinder head on the bench, identify all of the components individually. Remove a valve cover, adjust the manual valves, using the shims and micrometer and feeler gauges. Replace the valve cover gasket.

1. Tasksheet A1009 (4.10, Identify components of the cylinder head and valve train.P1),
2. Tasksheet A1008 (4.09, Adjust valves (mechanical or hydraulic lifters).P3)
3. Tasksheet A1004 (4.04, Install engine covers using gaskets, seals and sealers as required. P1)

On a engine on a stand, verify valve timing, remove and replace timing belt then reverify timing.

1. Tasksheet A1005 (4.05 Verify engine mechanical timing. P2)
    

Once we get to this point, We will begin on our Certification process for the school year, The 2021-2022 School year will focus on ASE 4 Steering and suspension This course of instruction covers 100% all ASE P1, P2 and P3 objectives.

1. Describe tire and wheel physics.
2. Describe wheel construction
3. Describe tire construction.
4. Interpret tire markings.
5. Describe tire safety features.

1. Describe tire maintenance preliminaries.
2. Properly check and adjust tire pressure.
3. Identify tire wear patterns and perform tire rotation.
4. Tasksheet A4029 (6.39,Inspect tire condition; identify tire wear patterns; check for correct tire size, application (load and speed ratings), and air pressure as listed on the tire information placard/label. P1)
5. Tasksheet A4030 (6.40, Rotate tires according to manufacturer’s recommendations including vehicles equipped with tire pressure monitoring systems (TPMS). P1)
6. Perform tire balance.
7. Dismount and mount a tire without TPMS.
8. Tasksheet A4031 (6.41, Dismount, inspect, and remount tire on wheel; balance wheel and tire assembly.P1)
9. Dismount and remount a tire with TPMS.
10. Tasksheet A4032 (6.42, Dismount, inspect, and remount tire on wheel equipped with tire pressure monitoring system sensor. P1)
11. Replace tire valve stems.
12. Perform TPMS service.
13. Tasksheet A4035 (6.45, Identify indirect and direct tire pressure monitoring systems (TPMS); calibrate system; verify operation of instrument panel lamps. P1)
14. Tasksheet A4036 (6.46, Demonstrate knowledge of steps required to remove and replace sensors in a tire pressure monitoring system (TPMS) including relearn procedure. P1)
15. Perform tire diagnosis and repair.
16. Tasksheet A4033 (6.43, Inspect tire and wheel assembly for air loss; determine necessary action. P1)
17. Tasksheet A4034 (6.44, Repair tire following vehicle manufacturer approved procedure. P1)
18. Measure wheel, tire, axle flange, and hub runout.

1. Describe steering system preliminaries.
2. Describe steering geometry and rack and pinion layout.
3. Describe parallelogram steering layout.
4. Describe steering columns and their components.
5. Describe rack and pinion steering boxes.
6. Describe worm gear steering boxes.
7. Describe hydraulic power steering system operation.
8. Describe electric power steering system operation.
9. Describe four-wheel steering operation.

1. Describe steering system service preliminaries.
2. Describe the steering system diagnosis procedure.
3. Tasksheet A4007 (6.08, Inspect for power steering fluid leakage P1)
4. Perform power steering fluid maintenance.
5. Tasksheet A4006 (6.07, Flush, fill, and bleed power steering system; use proper fluid type per manufacturer specification.P2)
6. Perform rack-and-pinion service.
7. Tasksheet A4004 (6.05, Inspect rack and pinion steering gear inner tie rod ends (sockets) and bellows boots.P1)
8. Tasksheet A4009 (6.10, Inspect and replace power steering hoses and fittings.P2)
9. Perform parallelogram steering linkage service.
10. Tasksheet A4010 (6.11, Inspect pitman arm, relay (center-link/intermediate) rod, idler arm, mountings, and steering linkage damper P1)
11. Tasksheet A4011 (6.12, Inspect tie rod ends (sockets), tie rod sleeves, and clamps P1)
12. Inspect electric power steering and identify high-voltage electrical circuits.
13. Tasksheet A4024 (6.25, Inspect electric power steering assist system. P2)
14. Tasksheet A4025 (6.26, Identify hybrid vehicle power steering system electrical circuits and safety precautions. P2)
15. Disable SRS and service clock spring.

1. Describe suspension system principles.
2. Describe suspension system spring components.
3. Describe fixed shock absorbers and struts.
4. Describe manually and automatically adjustable shocks.
5. Describe suspension system components.
6. Tasksheet A4013 (6.14, Inspect and replace rebound bumpers. P1)
7. Describe the main types of suspensions.
8. Describe the main types of front suspension systems.
9. Describe the main types of rear suspension systems.
10. Tasksheet A4003 (6.03, Identify suspension and steering system components and configurations. P1)
11. Describe active and adaptive suspension systems.
12. Tasksheet A4026 (6.27, Describe the function of suspension and steering control systems and components, (i.e. active suspension, and stability control). P3)

1. Describe suspension system tools.
2. Describe suspension system diagnosis.
3. Measure ride height and test shock absorbers.
4. Unload a suspension and measure ball joint play.
5. Tasksheet A4015 (6.16, Inspect upper and lower ball joints (with or without wear indicators). P1)
6. Replace stabilizer components and shock absorbers.
7. Tasksheet A4018 (6.19, Inspect and/or replace front stabilizer bar (sway bar) bushings, brackets, and links. P1)
8. Tasksheet A4023 (6.24, Inspect, remove, and/or replace shock absorbers; inspect mounts and bushings. P1)
9. Remove coil springs and steering knuckles.
10. Tasksheet A4016 (6.17, Inspect suspension system coil springs and spring insulators (silencers ) P1)
11. Remove control arms and ball joints.
12. Tasksheet A4012 (6.13, Inspect upper and lower control arms, bushings, and shafts. P1)
13. Install and lubricate SLA components.
14. Inspect and service strut assembly.
15. Tasksheet A4020 (6.21, Inspect front strut bearing and mount. P1)
16. Inspect strut rods and bushings, leaf springs, and torsion bars.
17. Tasksheet A4014 (6.15, Inspect track bar, strut rods/radius arms and related mounts and bushings. P1)
18. Tasksheet A4017 (6.18, Inspect suspension system torsion bars and mounts. P1)
19. Tasksheet A4019 (6.20, Inspect, remove, and/or replace strut cartridge or assembly; inspect mounts and bushings.P2)
20. Tasksheet A4021 (6.22, Inspect rear suspension system lateral links/arms (track bars), control (trailing) arms. P1)
21. Tasksheet A4022 (6.23, Inspect rear suspension system leaf spring(s), spring insulators (silencers), shackles, brackets, bushings, center pins/bolts and mounts. P1)

1. Define camber, caster, and toe.
2. Define camber, caster, and toe.
3. Tasksheet A4028 (6.30, Describe alignment angles (camber, caster and toe)P1)
4. Describe steering axis inclination, included angle, and scrub radius.
5. Describe thrust angle, centerline, setback, and ride height.
6. Describe types of wheel alignment.
7. Describe wheel alignment preliminaries and adjustment methods.
8. Prepare a vehicle for alignment.
9. Tasksheet A4027 (6.29, Perform pre-alignment inspection; measure vehicle ride height. P1)
10. Adjust caster, camber, and toe
11. Measure secondary alignment angles.
     

At the completion of this you will be able to take the ASE4 steering and suspension certification pretest. If you have a result of 80% or better you will be allowed to test for ASE4 Certification.

The following is the student training plan and outline of progression. Most all assignments will be followed in this exact order. The goal of this plan is for all Level 2 students to build on their foundation with regards to the automobile repair profession. This will give you a well-rounded rigorous experience and help you on the path to student certification and the ultimate path to the automobile service industry.

The following is the order of instruction using ASE standards.  This course of instruction covers 100% all ASE, P1, P2 and P3 standards and all supplemental standards are covered

The Student will be able to: Demonstrate knowledge and application of standards 7.01-7.39 from the previous year or complete the proper coursework and certification.

Work on customers vehicles and determine the 3C’s for each issue presented. Be proficient in the repair process of the vehicle with and without instructor supervision and complete the following course and obtain a certification in Steering and suspension.

After the Steering and suspension certification is earned, we will work on one additional certification to be determined.

1. Describe tire and wheel physics.
2. Describe wheel construction
3. Describe tire construction.
4. Interpret tire markings.
5. Describe tire safety features.

1. Describe tire maintenance preliminaries.
2. Properly check and adjust tire pressure.
3. Identify tire wear patterns and perform tire rotation.
4. Tasksheet A4029 (6.39,Inspect tire condition; identify tire wear patterns; check for correct tire size, application (load and speed ratings), and air pressure as listed on the tire information placard/label. P1)
5. Tasksheet A4030 (6.40, Rotate tires according to manufacturer’s recommendations including vehicles equipped with tire pressure monitoring systems (TPMS). P1)
6. Perform tire balance.
7. Dismount and mount a tire without TPMS.
8. Tasksheet A4031 (6.41, Dismount, inspect, and remount tire on wheel; balance wheel and tire assembly.P1)
9. Dismount and remount a tire with TPMS.
10. Tasksheet A4032 (6.42, Dismount, inspect, and remount tire on wheel equipped with tire pressure monitoring system sensor. P1)
11. Replace tire valve stems.
12. Perform TPMS service.
13. Tasksheet A4035 (6.45, Identify indirect and direct tire pressure monitoring systems (TPMS); calibrate system; verify operation of instrument panel lamps. P1)
14. Tasksheet A4036 (6.46, Demonstrate knowledge of steps required to remove and replace sensors in a tire pressure monitoring system (TPMS) including relearn procedure. P1)
15. Perform tire diagnosis and repair.
16. Tasksheet A4033 (6.43, Inspect tire and wheel assembly for air loss; determine necessary action. P1)
17. Tasksheet A4034 (6.44, Repair tire following vehicle manufacturer approved procedure. P1)
18. Measure wheel, tire, axle flange, and hub runout.

1. Describe steering system preliminaries.
2. Describe steering geometry and rack and pinion layout.
3. Describe parallelogram steering layout.
4. Describe steering columns and their components.
5. Describe rack and pinion steering boxes.
6. Describe worm gear steering boxes.
7. Describe hydraulic power steering system operation.
8. Describe electric power steering system operation.
9. Describe four-wheel steering operation.

1. Describe steering system service preliminaries.
2. Describe the steering system diagnosis procedure.
3. Tasksheet A4007 (6.08, Inspect for power steering fluid leakage P1)
4. Perform power steering fluid maintenance.
5. Tasksheet A4006 (6.07, Flush, fill, and bleed power steering system; use proper fluid type per manufacturer specification.P2)
6. Perform rack-and-pinion service.
7. Tasksheet A4004 (6.05, Inspect rack and pinion steering gear inner tie rod ends (sockets) and bellows boots.P1)
8. Tasksheet A4009 (6.10, Inspect and replace power steering hoses and fittings.P2)
9. Perform parallelogram steering linkage service.
10. Tasksheet A4010 (6.11, Inspect pitman arm, relay (center-link/intermediate) rod, idler arm, mountings, and steering linkage damper P1)
11. Tasksheet A4011 (6.12, Inspect tie rod ends (sockets), tie rod sleeves, and clamps P1)
12. Inspect electric power steering and identify high-voltage electrical circuits.
13. Tasksheet A4024 (6.25, Inspect electric power steering assist system. P2)
14. Tasksheet A4025 (6.26, Identify hybrid vehicle power steering system electrical circuits and safety precautions. P2)
15. Disable SRS and service clock spring.

1. Describe suspension system principles.
2. Describe suspension system spring components.
3. Describe fixed shock absorbers and struts.
4. Describe manually and automatically adjustable shocks.
5. Describe suspension system components.
6. Tasksheet A4013 (6.14, Inspect and replace rebound bumpers. P1)
7. Describe the main types of suspensions.
8. Describe the main types of front suspension systems.
9. Describe the main types of rear suspension systems.
10. Tasksheet A4003 (6.03, Identify suspension and steering system components and configurations. P1)
11. Describe active and adaptive suspension systems.
12. Tasksheet A4026 (6.27, Describe the function of suspension and steering control systems and components, (i.e. active suspension, and stability control). P3)

1. Describe suspension system tools.
2. Describe suspension system diagnosis.
3. Measure ride height and test shock absorbers.
4. Unload a suspension and measure ball joint play.
5. Tasksheet A4015 (6.16, Inspect upper and lower ball joints (with or without wear indicators). P1)
6. Replace stabilizer components and shock absorbers.
7. Tasksheet A4018 (6.19, Inspect and/or replace front stabilizer bar (sway bar) bushings, brackets, and links. P1)
8. Tasksheet A4023 (6.24, Inspect, remove, and/or replace shock absorbers; inspect mounts and bushings. P1)
9. Remove coil springs and steering knuckles.
10. Tasksheet A4016 (6.17, Inspect suspension system coil springs and spring insulators (silencers ) P1)
11. Remove control arms and ball joints.
12. Tasksheet A4012 (6.13, Inspect upper and lower control arms, bushings, and shafts. P1)
13. Install and lubricate SLA components.
14. Inspect and service strut assembly.
15. Tasksheet A4020 (6.21, Inspect front strut bearing and mount. P1)
16. Inspect strut rods and bushings, leaf springs, and torsion bars.
17. Tasksheet A4014 (6.15, Inspect track bar, strut rods/radius arms and related mounts and bushings. P1)
18. Tasksheet A4017 (6.18, Inspect suspension system torsion bars and mounts. P1)
19. Tasksheet A4019 (6.20, Inspect, remove, and/or replace strut cartridge or assembly; inspect mounts and bushings.P2)
20. Tasksheet A4021 (6.22, Inspect rear suspension system lateral links/arms (track bars), control (trailing) arms. P1)
21. Tasksheet A4022 (6.23, Inspect rear suspension system leaf spring(s), spring insulators (silencers), shackles, brackets, bushings, center pins/bolts and mounts. P1)

1. Define camber, caster, and toe.
2. Define camber, caster, and toe.
3. Tasksheet A4028 (6.30, Describe alignment angles (camber, caster and toe)P1)
4. Describe steering axis inclination, included angle, and scrub radius.
5. Describe thrust angle, centerline, setback, and ride height.
6. Describe types of wheel alignment.
7. Describe wheel alignment preliminaries and adjustment methods.
8. Prepare a vehicle for alignment.
9. Tasksheet A4027 (6.29, Perform pre-alignment inspection; measure vehicle ride height. P1)
10. Adjust caster, camber, and toe
11. Measure secondary alignment angles.
     

At the completion of this you will be able to take the ASE4 steering and suspension certification pretest. If you have a result of 80% or better you will be allowed to test for ASE4 Certification.

The following is the student training plan and outline of progression. Most all assignments will be followed in this exact order. The goal of this plan is for all Level 3 students to build on their foundation with regards to the automobile repair profession. This will give you a well-rounded rigorous experience and help you on the path to student certification and the ultimate path to the automobile service industry.

The following is the order of instruction using ASE standards.  This course of instruction covers 100% all ASE, P1, P2 and P3 standards and all supplemental standards are covered.

Demonstrate knowledge and application of standards 7.01-7.39 and 6.01-6.36 from previous years or complete the proper coursework and certifications.

Work on customers vehicles and determine the 3C’s for each issue presented. Be proficient in the repair process of the vehicle with and without instructor supervision and complete the following course and obtain a certification in Electronics

1. Describe the importance of learning electrical theory.
2. Explain conductor, insulator, and semiconductor materials.
3. Describe the process of electron movement in a simple circuit.
4. Explain volts, amps, ohms, power, and ground.
5. Tasksheet A6002 (5.02, Demonstrate knowledge of electrical/electronic series, parallel, and series-parallel circuits using principles of electricity (Ohm’s Law). P1)
6. Describe the sources of electricity.
7. Describe the effects of electricity.
8. Use Ohms Law to calculate values.
9. Use Watts Law to calculate values.
10. Describe series circuits and use its laws to calculate values.
11. Describe parallel and series-parallel circuits and calculate values.
12. Describe DC and AC in Kirchhoff's Current Law.
13. Explain how to use electrical concepts to solve problems.